Clutch replacement

[bolus]

Some pics from my clutch replacement. I had my exedy clutch explode on the dyno a couple of months ago. I finally got the replacement sorted last week. Exedy was cool and replaced it. Unfortunately the engine has to come out to get the transmission off. I tried, even removed the whole corner but the frame is in the way.

[Norm]

That's a bummer Bolus. Best of luck getting it back together with minimal "extra" issues

[bolus]

oh, I should mention the bolt pattern on the flywheel bolts will only fit one way. Even though it looks like 8 symmetrical holes they only line up one way. Almost tossed the flywheel out of the garage thinking it was the wrong one since I could not get the bolt holes to line up.

also, always replace the slave cylinder. Though mine looked fine when I tried to unbolt it, it popped apart like a jack in the box as seen in the last pic.

[bolus]

transmission is back on

[bolus]

This is hard work especially when doing it by yourself. I still have a million things to do.

[bolus]

working on my todo list. About 1/2 way through

Flywheel Bolt 11570626
clutch disc with pilot
Pressure plate
new slave cylinder
Cobalt Clutch Pipe 24422067
transmission shim
Bolt transmission
Engine into car - engine mount bolts
Shift levers with roll pins.
New intake manifold gasket
install MAP, Tmap, boost line, hobbs sensor into manifold
intake manifolt with trottle body, gasket maker applied
hook up harness
Coolant temp x2
Map
TMAP
barometric
reverse signal
speed sensor
O2 sensor
MAF
coils
injector harness
starter
starter 12V
starter ground
Knock
crankshaft sensor
cam sensor
alternator
3 ground wires
ECU x3
hobbs switch

Dipslitck tube
2 oil lines
oil filter
Fuel filter
fuel line to rail
return line from rail
Boost controller plug and boost lines

Coolant tube passenger side
coolant tube drivers side
secondary water pump
secondary water pump filter
reattach water tank
shift cables

Turbo to manifold
turbo oil line input
turbo oil line output
exhaust
o2 sensors - wide and naoor band
boost line to BOV
Boost lines to turbo and wastegate
Coolant tank install.

Charge tubing to throttle body
intercooler and pre-intercooler charge tubing
BOV to charge tubing.
Accumulator

Oil
oil in accumulator
pressurize accumulator
oil filter
coolant
water

Driver's side rear corner suspension
intermediate shaft
both axles
transmission fluid
shocks

Vacuum pump
Cold air intake
MAF sensor

DOT4 Brake fluid
bleed clutch

Reattach battery
start fuel pump check for leaks

[Steve]

Awesome.

[DarthChicken]

Done yet?

[bolus]

No, been cleaning and packaging fenders. * ones are done though

Flywheel Bolt 11570626*
clutch disc with pilot *
Pressure plate*
new slave cylinder*
Cobalt Clutch Pipe 24422067*
transmission shim*
Bolt transmission*
Engine into car - engine mount bolts*
Shift levers with roll pins. *
New intake manifold gasket *
install MAP, Tmap, boost line, hobbs sensor into manifold *
intake manifolt with trottle body, gasket maker applied*
hook up harness*
Coolant temp x2*
Map*
TMAP*
barometric*
reverse signal*
speed sensor*
O2 sensor*
MAF*
coils*
injector harness*
starter*
started 12V*
started ground*
Knock*
crankshaft sensor*
cam sensor*
alternator*
3 ground wires*
ECU x3*
hobbs sensor*

Dipslitck tube*
2 oil lines*
Fuel filter*
fuel line to rail*
return line from rail*
Boost controller plug*
vacuum / boost lines



Coolant tube passenger side*
coolant tube drivers side*
secondary water pump*
secondary water pump filter*
reattach water tank
shift cables*

Turbo to manifold*
turbo oil line input*
turbo oil line output*
exhaust
o2 sensors - wide and narrow band
boost line to BOV *
Boost lines to turbo and wastegate*
Coolant tank install. *

Charge tubing to throttle body*
intercooler and pre-intercooler charge tubing
BOV to charge tubing.
Accumulator*

Oil
oil in accumulator
pressurize accumulator
oil filter
coolant
water

Driver's side corner suspension
intermediate shaft*
both axles
transmission fluid
shocks

Vacuum pump
Cold air intake
MAF sensor

DOT4 Brake fluid
bleed clutch

Reattach battery
start fuel pump check for leaks

[bolus]

Done yet?

look what i was able to get out. took an allen wrench taped to a 2 foot pry bar though